Files
split-flap-controller/cad/BOM_FlapUnit.md
Dennis Gunia 439b8d09ae Fix BOM
2025-10-12 22:04:38 +02:00

4.1 KiB

Bill of Material for 1U/2U Flap Unit

3D Printed Parts

part-number part file amount notes
FU-001 Unit Frame Base STL Unit/splitflap-unit-base.stl 1 common for all units
FU-002 Unit Frame Cover 1U STL Unit/splitflap-cover-1u.stl 1 only for 1U wide unit
FU-003 Unit Frame Cover 2U STL Unit/splitflap-cover-2u.stl 1 only for 2U wide unit
FU-004 Unit Drum Core STL Unit/splitflap-drum-core.stl 1 common for all units
FU-005 Unit Drum Core 1U STL Unit/splitflap-drum-outer-1u.stl 1 only for 1U wide unit
FU-006 Unit Drum Core 2U STL Unit/splitflap-drum-outer-2u.stl 1 only for 2U wide unit
FU-007 Flaps ... 45
  • 49 Individual Parts per module

Hardware

part-number part amount notes
FU-011 Ball Bearing 684ZZ (9 x 4 x 4mm) 1
FU-012 Stepper 28BYJ-48 DC 12V 1 !! Use 12V Variant. NOT 5V !!
FU-013 Heat insert M3 x 3mm 3
FU-014 Heat insert M3 x 5mm 4
FU-015 M3x5 Screw DIN 912 3
FU-016 M3x12 Screw DIN 912 2
FU-017 M3x8 Screw DIN EN ISO 10642 2
FU-018 Magnet round d=2mm 1
  • 17 Individual Parts per module

Electronics

part-number part amount notes
FU-031 Module Controller PCB 1
FU-032 ATmega8A-A 1
FU-033 SN75176AP 1
FU-034 ULN2003 1 Can be salvaged from the driver board that usually comes with the stepper motor
FU-035 A1101xLH 1 SOT-23W variant!
FU-036 16,0000-HC49U-S Crystal 1
FU-037 Capacitor 10u 35V (Radial_D6.3mm_P2.50mm) 1
FU-038 Capacitor 10u 16V (1206) 1
FU-039 Capacitor 22p (0805) 2
FU-040 Capacitor 100n (0805) 4
FU-041 Fuse 200mA (0805) 1
FU-042 JST B5B-XH-A 1
FU-043 Resistor 1k 1
FU-044 Resistor 10k 3
  • 20 Individual Parts per module

Summary:

Parts per module: 76 (mostly 3d printed)

Bill of Material for 4Unit Backplane

3D Printed Parts

part-number part file amount notes
FP-001 Upper Slot STL Slot/splitflap-slot-upper.stl 1
FP-002 Lower Slot STL Slot/splitflap-slot-lower.stl 1
  • 2 Individual Parts per module

Sheet metal

part-number part file amount notes
FP-003 Backplane Sheet Metal/sheet-metal-backplate.dxf 1
  • 1 Individual Parts per module

Hardware

part-number part amount notes
FP-011 Heat insert M4 x 5mm 4
FP-012 Heat insert M3 x 5mm 4
FP-013 M3x5 Screw DIN 912 8
FP-014 M4x10 Screw DIN 912 4
FP-015 M3x5 Standoff 8
FP-016 M3 Nut 4
  • 32 Individual Parts per module

Electronics

part-number part amount notes
FP-031 Backplane PCB 1
FP-032 PhoenixContact_MSTBA_2,5_2-G-5,08 2
FP-033 Phoenix_MSTB:PhoenixContact_MSTBA_2,5_3-G-5,08 4
FP-034 L7805 1
FP-035 74AHCT1G125 1
FP-036 2x08 Edge Connector 4
  • 13 Individual Parts per module

Summary:

Parts per assembly: 48

Bill of Material for Backplane connection bracket

Sheet metal

part-number part file amount notes
FC-001 Bracket sheet-metal-connector-middle.dxf 1
  • 1 Individual Parts per module

Hardware

part-number part amount notes
FC-011 M4x10 8
FC-012 M4 Nut 8
  • 16 Individual Parts per module

Summary:

Parts per assembly: 17

Parts for full display (12x3)

  • Display Units: 36 (2736 Parts)
  • Backplane Units: 9 (432 Parts)
  • Backplane Connectors: 12 (204 Parts)
  • Sum: 3372 Individual Parts