diff --git a/README.md b/README.md index 3609bce..7dca6cf 100644 --- a/README.md +++ b/README.md @@ -48,6 +48,7 @@ This project is open source and available under the [AGPL-3.0 License](LICENSE). ## Documentation - [SFBus Protocol](software/pc_client/doc/sfbus-proto.md) - [Websockets Protocol](software/pc_client/doc/api-doc.md) +- [BOM](cad/BOM_FlapUnit.md) --- ## Credits diff --git a/cad/BOM_FlapUnit.md b/cad/BOM_FlapUnit.md new file mode 100644 index 0000000..f62cdf7 --- /dev/null +++ b/cad/BOM_FlapUnit.md @@ -0,0 +1,113 @@ +# Bill of Material for 1U/2U Flap Unit + +## 3D Printed Parts +| part-number | part | file | amount | notes | +| ----------- | ---- | ---- | ------ | ----- | +| FU-001 | Unit Frame Base | STL Unit/splitflap-unit-base.stl | 1 | common for all units | +| FU-002 | Unit Frame Cover 1U | STL Unit/splitflap-cover-1u.stl | 1 | only for 1U wide unit| +| FU-003 | Unit Frame Cover 2U | STL Unit/splitflap-cover-2u.stl | 1 | only for 2U wide unit| +| FU-004 | Unit Drum Core | STL Unit/splitflap-drum-core.stl | 1 | common for all units | +| FU-005 | Unit Drum Core 1U | STL Unit/splitflap-drum-outer-1u.stl | 1 | only for 1U wide unit| +| FU-006 | Unit Drum Core 2U | STL Unit/splitflap-drum-outer-2u.stl | 1 | only for 2U wide unit| +| FU-007 | Flaps | ... | 45 | | +- 49 Individual Parts per module + +## Hardware + +| part-number | part | amount | notes | +| ----------- | ---- | ------ | ----- | +| FU-011 | Ball Bearing 684ZZ (9 x 4 x 4mm) | 1 | | +| FU-012 | Stepper 28BYJ-48 DC 12V | 1 | **!! Use 12V Variant. NOT 5V !!**| +| FU-013 | Heat insert M3 x 3mm | 3 | | +| FU-014 | Heat insert M3 x 5mm | 4 | | +| FU-015 | M3x5 Screw DIN 912 | 3 | | +| FU-016 | M3x12 Screw DIN 912 | 2 | | +| FU-017 | M3x8 Screw DIN EN ISO 10642 | 2 | | +| FU-018 | Magnet round d=2mm | 1 | | +- 17 Individual Parts per module + +## Electronics +| part-number | part | amount | notes | +| ----------- | ---- | ------ | ----- | +| FU-031 | Module Controller PCB | 1 | | +| FU-032 | ATmega8A-A | 1 | | +| FU-033 | SN75176AP | 1 | | +| FU-034 | ULN2003 | 1 | Can be salvaged from the driver board that usually comes with the stepper motor | +| FU-035 | A1101xLH | 1 | SOT-23W variant! | +| FU-036 | 16,0000-HC49U-S Crystal | 1 | | +| FU-037 | Capacitor 10u 35V (Radial_D6.3mm_P2.50mm) | 1 | | +| FU-038 | Capacitor 10u 16V (1206) | 1 | | +| FU-039 | Capacitor 22p (0805) | 2 | | +| FU-040 | Capacitor 100n (0805) | 4 | | +| FU-041 | Fuse 200mA (0805) | 1 | | +| FU-042 | JST B5B-XH-A | 1 | | +| FU-043 | Resistor 1k | 1 | | +| FU-044 | Resistor 10k | 3 | | +- 20 Individual Parts per module + + +## Summary: +Parts per module: 76 (mostly 3d printed) + +# Bill of Material for 4Unit Backplane + +## 3D Printed Parts +| part-number | part | file | amount | notes | +| ----------- | ---- | ---- | ------ | ----- | +| FP-001 | Upper Slot | STL Slot/splitflap-slot-upper.stl | 1 | | +| FP-002 | Lower Slot | STL Slot/splitflap-slot-lower.stl | 1 | | +- 2 Individual Parts per module + +## Sheet metal +| part-number | part | file | amount | notes | +| ----------- | ---- | ---- | ------ | ----- | +| FP-003 | Backplane | Sheet Metal/sheet-metal-backplate.dxf | 1 | | +- 1 Individual Parts per module + +## Hardware +| part-number | part | amount | notes | +| ----------- | ---- | ------ | ----- | +| FP-011 | Heat insert M4 x 5mm | 4 | | +| FP-012 | Heat insert M3 x 5mm | 4 | | +| FP-013 | M3x5 Screw DIN 912 | 8 | | +| FP-014 | M4x10 Screw DIN 912 | 4 | | +| FP-015 | M3x5 Standoff | 8 | | +| FP-016 | M3 Nut | 4 | | +- 32 Individual Parts per module + +## Electronics +| part-number | part | amount | notes | +| ----------- | ---- | ------ | ----- | +| FU-031 | Backplane PCB | 1 | | +| FU-032 | PhoenixContact_MSTBA_2,5_2-G-5,08 | 2 | | +| FU-033 | Phoenix_MSTB:PhoenixContact_MSTBA_2,5_3-G-5,08 | 4 | | +| FU-034 | L7805 | 1 | | +| FU-035 | 74AHCT1G125 | 1 | | +| FU-036 | 2x08 Edge Connector | 4 | | +- 13 Individual Parts per module + +## Summary: +Parts per assembly: 48 + +# Bill of Material for Backplane connection bracket +## Sheet metal +| part-number | part | file | amount | notes | +| ----------- | ---- | ---- | ------ | ----- | +| FC-001 | Bracket | sheet-metal-connector-middle.dxf | 1 | | +- 1 Individual Parts per module + +## Hardware +| part-number | part | amount | notes | +| ----------- | ---- | ------ | ----- | +| FC-011 | M4x10 | 8 | | +| FC-012 | M4 Nut | 8 | | +- 16 Individual Parts per module + +## Summary: +Parts per assembly: 17 + +# Parts for full display (12x3) +- Display Units: 36 (2736 Parts) +- Backplane Units: 9 (432 Parts) +- Backplane Connectors: 12 (204 Parts) +- Sum: 3372 Individual Parts